Vich Intelligent Safety Systems in Action on Automotive Production Lines

With the rapid advancement of manufacturing technologies and equipment, the automotive industry is undergoing a period of remarkable transformation. However, as automation and intelligence become deeply integrated into production, the complexity of operational environments and safety risks has also increased significantly. That’s why smart safety protection systems are no longer optional — they are essential for protecting personnel, ensuring production continuity, and safeguarding economic returns.

Drawing on years of industry expertise, Vich Technology has delivered tailored safety solutions for multiple renowned automotive manufacturers. These projects demonstrate how our intelligent safety systems protect both people and equipment in real-world production settings.

Let’s take a closer look through a series of real-life installation showcases across the country:

01 — Custom Safety Solution for an Automotive Door & Hood Line

For a major automaker, Vich designed and implemented a fully customized safety fencing system for the automated door and hood production line. Featuring high-visibility yellow-black warning colors and customized panel sizes based on the equipment layout, the system was built for both protection and operational efficiency.

We integrated Vich’s proprietary smart safety IoT locks and facial recognition modules, embedding intelligent LOTO (Lockout/Tagout) logic. This significantly reduces the risk of human error and system bypass, forming a robust, intelligent safety shield for the line.

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02 — Safety Fence Retrofit for an Equipment Upgrade Project

In a factory retrofit project, the client opted to replace outdated fencing with Vich’s latest safety solutions. Due to tight space constraints and immovable legacy equipment, we provided fully custom-designed non-standard fences, requiring advanced design precision, flexibility, and rapid turnaround. The result: on-time, on-spec delivery with glowing client feedback.

03 — Safety Barriers for a New Energy Vehicle Production Line in Anhui

This project combined physical isolation using optimized fencing layouts with high-precision safety light curtains, creating a two-tiered protection system. The setup prevents personnel from entering hazardous zones and minimizes risks of equipment malfunction. Additionally, the layout improved logistics flow and production efficiency by clearly dividing operation zones and reducing cross-interference.

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04 — High-Performance E-Drive Assembly Line at Geely

This solution used aluminum alloy fencing to match the plant’s existing infrastructure and wiring supports. To ensure both structural consistency and visual warning, yellow safety strips were added to the frames. A key challenge was designing under-panel clearance zones customized to each piece of equipment, ensuring both accessibility and safety without sacrificing floor space.

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05 — Paint Zone Isolation Upgrade for a Branded Automotive Factory

For a paint shop area, Vich provided a comprehensive safety upgrade using custom bright-yellow fences combined with floor warning signs. This 3D warning system not only protected personnel and equipment but also enhanced the visual safety experience, while keeping the workspace clean and visually unified.

06 — Equipment Protection & Isolation Project in Shanghai

This project featured Vich’s high-strength carbon steel fencing series, designed for impact resistance in demanding industrial environments. Using a modular, standardized design, installation was quick and cost-effective — perfect for large-scale deployment with minimal disruption.

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07 — Suspension Equipment Protection for Zhejiang Yazhixing Laboratory

Vich designed a fencing system for the suspension workshop, with special attention to gate design. With tight spacing between equipment, one line used double-track overhead sliding doors — a practical solution when ground rails couldn’t be installed. The layout prioritized worker convenience and machine maintenance access without compromising protection.

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08 — Anti-Collision Barrier + Aluminum Fence Combo for BYD Hefei

This innovative project combined high-polymer anti-collision barriers with aluminum fencing — a first for Vich. After technical validation and cost-performance comparisons, the new ground-level barrier design was adopted. The solution preserved the structural integrity of aluminum fencing while enhancing impact resistance, offering superior safety with controlled costs. The client was delighted with the results, which exceeded expectations in real-world usage.

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At Vich Technology, we are committed to making workplaces safer, smarter, and more efficient. We look forward to collaborating with more partners to redefine safety protection standards across industries.

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